OEE and Data Collection

OEE Production Monitoring Malaysia | Sciengate Automation
OEE PRODUCTION MONITORING

YOUR FACTORY IS PRODUCING.
BUT HOW MUCH TIME IS BEING LOST?

Production counting tells you how much. OEE tells you how effectively — and where time is lost.

Explore OEE →
How do we
solve this downtime?
LIVE OEE● LIVE
68%
AVAIL.PERF.QUALITY
THE PRODUCTION QUESTION

Where did the missing production go?

A production counter can tell you the final quantity. It does not explain the time and effectiveness lost between planned output and actual output.

DowntimeThe line stopped and production time was lost.
Minor StopsShort interruptions accumulated across the shift.
Speed LossThe equipment ran below the expected rate.
Quality LossOutput was produced but did not become good quantity.
PLANNED OUTPUT10,000
ACTUAL OUTPUT8,500
OUTPUT GAP-1,500

The important question is not only how much was missed. It is: why?

UNDERSTAND OEE

What is OEE?

Overall Equipment Effectiveness is a standard way to calculate machine effectiveness and manufacturing productivity. More importantly, OEE shows how effectiveness was lost.

AVAILABILITYWas the equipment available to run?
×
PERFORMANCEDid it run at the expected speed?
×
QUALITYDid production become good output?
OEE = Availability × Performance × Quality

Why does OEE matter?

01
Measure effectivenessUnderstand how effectively equipment and production processes are performing.
02
Expose lost effectivenessIdentify where time, speed and quality are being lost.
03
Focus improvementGive improvement teams a common measure to investigate losses.
04
Connect teamsOperators, production managers and continuous improvement teams can work from the same production picture.
DOWNTIME DETECTED
00:01:42
CAPTURE THE LOSS

When the line stops, the system knows.

The system detects production stops from the time since the last product. When a downtime threshold is reached, the operator can capture the reason.

Machine Problem
Material
Quality Problem
Waiting
Operator
Planned Stop

Short stops are captured automatically. Operator input is required when a reason or decision is needed.

FROM MACHINE TO MANAGEMENT

One production floor.
One source of truth.

Production data moves from the line to the operator screen, through the dedicated production network, and into the OEE server and plant view.

10
PRODUCTION LINESCurrent production scope across multiple lines.
→
S
SENSORCount, timestamp, cycle time, running and stopped state.
→
HMI
OPERATOR HMIShift status, stop reasons, scrap, changeover and calls for help.
→
W
Wi-Fi HaLowDedicated production network separate from office Wi-Fi.
→
OEE
OEE SERVERDatabase, dashboard, reporting and plant visibility.
OEE BY LINECompare performance across production lines.
ACTUAL VS TARGETSee whether production is on track.
LOSS ANALYSISRank downtime, short stops, speed and quality losses.
DRILL-DOWNOEE → line → shift → event → reason → duration.
FREE OEE CONSULTATION

Ready to see
where your production time goes?

Talk to the Sciengate Automation team about OEE production monitoring, downtime visibility, production data collection and your factory digitalisation journey.

OEE Readiness DiscussionProduction Loss ReviewDigitalisation RoadmapOEE System Recommendation
Talk to Sciengate Team →

No obligation · Let’s understand your production floor first.