Manufacturing Execution System (MES)

Digitalization of production processes with cost efficient manufacturing execution system(MES) solution targeting the IT and OT level. Achieve transparency and traceability on shopfloor processes. Monitor machine performance and increase the efficiency and productvitiy.
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Challenges in Managing the Production Process

Operator (1)

Operator

I want to know how much has been produced today and how much can be earned.

General Manager

Factory Manager

I want to be informed about production progress, production bottlenecks, production resource allocation, and all production-related matters.

General Manager (1)

General Manager

I want to be able to check order status anytime and anywhere and understand the actual production costs.

Factory Engineer

Equipment Operator

I am concerned about equipment status and maintenance to ensure smooth production.

Inspector

Inspector

I care about production quality and want to ensure product quality control

Manufacturing Execution System (MES) Solution

As part of the manufacturing information puzzle, the existence of the MES manufacturing execution system can successfully bridge the gap between the enterprise planning layer and the production and manufacturing equipment, help enterprises reduce:

%

The production cycle

%

The quality errors

MES Application Architecture

A View from the Perspective of Man, Machine, Material, Method, and Measurement

MES Architecture

01 People
02 Machine
03 Material
04 Method/Law
05 Test
  • Low utilization rate
  • Low yield
  • Lack of knowledge accumulation
  • Human resources disorder
  • Lack of standardization
  • Spare parts records are confusing
  • Paper historical information is confusing
  • No analysis report
  • No maintenance schedule
  • Wrong materials
  • Frequent stoppage of work waiting for materials
  • Materials and accounts are inconsistent
  • High temporary variability in production processes
  • High production flexibility requirements - temporary changes in processing technology or equipment during processing
  • Often due to exception handling, orders are filled or information is missed.
  • Paper records
  • Different standards
  • Abnormal warning is not real-time
  • Statistics are difficult
  • Check for opacity

Helping Enterprises Take the First Critical Step Toward Digital Transformation at a Low Cost and Quickly

Production Progress Transparency

  • Monitor Order Progress Anytime
  • Quickly Identify Production Bottlenecks

Production Cost Transparency

  • Track Actual Labor Costs
  • Track Actual Equipment Costs
  • Track Production Time Costs

Production Quality Transparency

  • Monitor Defect Rate Anytime
  • Accurately Identify Defect Bottlenecks
  • Quickly Address Production Anomalies

Production Data Transparency

  • Factory Data Sharing
  • Production Resources Synced Across the Factory

Equipment Status Transparency

  • Monitor Real-Time Equipment Status
  • Track Equipment Input and Output Value
  • Efficient Equipment Allocation

Benefits of MES software

Manufacturing Execution System (MES) software helps manage and optimize production processes. It collects and analyzes data from production systems to improve quality control, reduce costs, and increase uptime.

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Comprehensive coverage

Dinghua Intelligent's MES system includes: integrating various production equipment, workstations, testing instruments, ERP systems, etc., to achieve comprehensive monitoring and data collection of the production process.

Highly flexible

Dinghua Intelligent MES system can provide suitable modules and functions according to the different needs and scale of customers, and support a variety of manufacturing models and industry types.

Smart analysis

Dinghua Intelligent's MES system makes full use of artificial intelligence (AI) and big data technology to conduct in-depth analysis and prediction of production data, providing customers with effective improvement suggestions and decision-making support.

Easy to use

Dinghua Intelligent's MES system has a friendly user interface and operation process, allowing customers to quickly get started and become familiar with it, and provides a variety of reports and charts to display production status and benefits.

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Interested on our Manufacturing Execution System (MES)? Get a free consultation

Sciengate Automation (M) Sdn Bhd is a technology company that specializes in providing Shopfloor Management Software for Operational technology (OT) and information technology (IT) included Manufacturing Execution System (MES) solutions to businesses in various industries. Send your enquiry to info@scigate.com.my or call us now!