SMART 4.0
SMART 4.0 Malaysia for Smart Manufacturing
A customizable manufacturing analytics and production monitoring solution that connects shop floor data, machine conditions, OEE, Andon and workflow digitalisation for better factory visibility.
See What Is Happening on Your Shop Floor
SMART 4.0 was developed to give manufacturers clearer insight into shop floor activities. The original solution combines OEE, Hybrid Andon Calling, CMMS and workflow digitalisation, with on-premise or cloud-based installation options. citeturn1view0
Production Visibility
Monitor production targets, achieved quantities, machine status and shop floor activities.
Machine Monitoring
Collect machine information through direct interfaces and monitor operating conditions and losses.
OEE Monitoring
Track Availability, Performance and Quality as part of a connected production monitoring environment.
Workflow Digitalisation
Replace selected paper-based production entries with web, mobile or tablet-based workflows.
Turn Shop Floor Data Into Actionable Production Information
When production information is spread across machines, manual records and different departments, it can be difficult to identify losses and respond quickly.
Connect Business Visibility With the Shop Floor
SMART 4.0 can combine data acquisition, storage, web-based interfaces, dashboards, reporting and notifications into a connected manufacturing environment.
Machines & Signals
Machine controllers, signal towers, equipment interfaces and production devices provide operational information.
Collect & Connect
Data can be acquired directly from machines using serial, Ethernet or wireless solutions.
Store & Process
Distributed or centralised databases support production data storage and application workflows.
Dashboard & Reports
Web dashboards, notifications and reporting provide information for operators, engineers and management.
One Connected View of Production Performance
The current Sciengate page identifies real-time monitoring, notifications, paperless data entry, reporting and web-based dashboards as core SMART 4.0 capabilities. citeturn1view0
Real-Time Machine Monitoring
Monitor and report machine usage, conditions and losses using collected shop floor data.
Production Alerts
Send notifications to relevant personnel when machine or production issues require attention.
Digital Production Entry
Enter production targets, achieved quantities and machine stoppage reasons through digital interfaces.
Automated Reporting
Generate reports automatically or on demand and distribute production information to management.
Web-Based Dashboards
Display production results and operational information in a clear dashboard environment.
Hybrid Andon Monitoring
Visualise machine conditions and operator requests while tracking production response information.
SMART 4.0 Building Blocks
The original page identifies five main building blocks: Dynamic Dashboard, Analytix & Reporting Engine, User Interface, Data Storage and Data Acquisition. citeturn1view0
Dynamic Dashboard
Share shop floor information across departments.
Analytics & Reporting
Identify trends, baselines and key production losses.
User Interface
Web-based entry for production and maintenance information.
Data Storage
Distributed or centralised database architecture.
Data Acquisition
Acquire machine information on demand or in real time.
Production Dashboards Designed for Factory Visibility
SMART 4.0 dashboards can present machine status, production targets, actual output, efficiency information, trends and production losses in a shared visual environment.
SMART 4.0 for Different Manufacturing Environments
The existing page presents SMART 4.0 applications across CNC machining, filling, stamping and welding environments. citeturn1view0
Machine status, production information and shop floor visibility.
Production monitoring and process visibility for filling operations.
Machine condition, production output and performance visibility.
Connected production information for automated manufacturing lines.
SMART 4.0 Works With Your Digital Factory Strategy
SMART 4.0 can sit alongside Sciengate’s MES, OEE, Andon Monitoring, Manufacturing Traceability, Machine Monitoring and IIoT solutions as part of a wider factory digitalisation roadmap.
Build Your SMART Manufacturing Roadmap Step by Step
Start with the production visibility problem that matters most, then expand the connected architecture as your factory digitalisation requirements grow.
Assess
Review current machine data, production workflows, reporting and visibility gaps.
Connect
Identify machines, controllers, sensors and production systems that need data connectivity.
Visualise
Design dashboards, alerts and reports for operators, engineers and management.
Improve
Use production information to identify losses, improve response and support continuous improvement.
Ready to Make Your Factory More Connected?
Talk to Sciengate about SMART 4.0, real-time production monitoring, OEE, Andon, MES and Industry 4.0 digitalisation.
SMART 4.0
Software for Manufacturing Analytix in Real Time (SMART) 4.0 is a fully customizable and adaptable solution where customers require insight into what is happening in their shop floor.
With over 15 years of experience in solving manufacturer’s data connectivity, we have come a long way in creating SMART 4.0 platform that uses the latest technology in IOT.
Architecture SMART 4.0
Dashboard SMART 4.0
Benefits SMART 4.0
- Reduce operating cost
- Gain insight into machine operation conditions
- Improve response time
- Eliminate wastage and improve productivity
SMART 4.0 Features
- Monitor and reports machine usage, conditions and losses.
- Notification and alerts via email or popular messaging APP to alert key personnel on issues related to machines.
- Do away with traditional paper work. Smart 4.0 user interface can be adapted to mobile, or tablet environment. Production target/achieve quantity, machine stoppage reasons can be entered into the system.
- Automatic or on demand report can be generated and distributed to the management.
- Web based dashboard display provides stunning and clear results to be shared with operators and management. Fast response to any abnormality can be identified and resolve. Data’s are updated in real-time.
SMART 4.0 Building Blocks:
SMART 4.0 consist of the following modules:
Dynamic dashboard
Collaborate and share shop floor information across various departments. Aligns objective and goals easily with clear representation of expectation and results.
Supports key decision makers with insight full data from the shopfloor. Identify operation baseline, daily, weekly trends, key losses and many more. User defined reporting that can be publish, shared and digitally documented.
Customized web based user interface for parameter, machine, production and maintenance entry or remarks
Distributed or centralized database engine. Uses MS SQL or Postgre SQL as standard. Different SQL can be accommodated upon request.
Interface to machine directly using serial, Ethernet or Wireless Solution. Reads machine information on demand or in real-time
More Application SMART 4.0
Productivity Improvement
Process Visualisation
Wireless and Batteryless for Andon System
Remote Monitoring for Andon System